I got the car back and they performed TSB 06-23-11. The dealer said that this is an updated TSB for the harsh shifting reports.
Wish we could get a copy of 06-23-11 TSB. The tech DVD I have only goes to mid 2006 and the latest applicable TSB is 06-13-1. I know I have some of the other symptoms such as the high idle at cold start.
Here is 06-23-11 TSB (which may have been superseded)
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ISSUE:
Some 2006 Explorer 4dr/Mountaineer and 2007 Sport Trac vehicles, built on or before 5/4/2006, equipped with a 4.6L 3V engine and a 6R60 transmission may exhibit various driveability and transmission shift quality symptoms.
ACTION:
Reprogram the powertrain control module (PCM) and the transmission control module (TCM) to the latest calibration using WDS/IDS release B43.7 and higher or B44.1 and higher. This new calibration is not included in the B44 CD.Calibration files may also be obtained at
www.motorcraft.com. Refer to the following Service Procedure for a listing of specific symptoms being addressed by the calibration update.
SERVICE PROCEDURE
2006 Explorer/Mountaineer and 2007 Sport Trac built on or before 5/4/2006 may exhibit the following symptoms:
-Cold hesitation / surge
-Long crank
-Engine fan noise on cold start and A/C operation
-High idle during warm up (cold engine)
-Transmission engagement delay when shifting between P-D, N-D, and R-D
-Delayed / Hesitation on 1-2 shift, 2-1, and / or 3-2 decel step-in shifts
-Hoot noise during cold 1st gear launches from transmission pump
-Inaccurate message center average fuel economy estimation
1. Install WDS/IDS or equivalent, and ID vehicle.
2. Update the PCM and TCM calibration using WDS/IDS release B43.7 or higher or B44.1 and higher. This new calibration is not included in the B44 CD. Since the TCM cannot be independently reprogrammed, reprogram the PCM to ensure that engine and transmission calibrations are updated to the latest level simultaneously.
3. Verify that the transmission fluid temperature (TFT) PID is above 175° F (80° C). If it is not at 175° F (80° C), drive unit approximately 3 miles to reach temperature.
NOTE: TFT MUST BE AT 175° F (80° C) OR ABOVE BEFORE PROCEEDING TO STEP 4.
4. Drive vehicle to perform adaptive shift strategy.
a. Accelerate from a stop with light throttle. The 1-2, 2-3, and 3-4 shifts must occur at engine speeds between 1300-1800 RPM.
b. Continue to accelerate gently to 50 MPH (80 Km/h) so that the transmission shifts into 6th gear.
c. Brake gently to a COMPLETE STOP and hold foot on brake for at least 15 seconds.
d. Repeat Steps (a-d) a total of five (5) times.
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