OK, all .250 wall.
One stick of 1.25" stainless 72" long
one stick of 1.25 DOM 48" long
And courtesy of our hero, IZWack 1 stick of 1.5" 48" long
I was intending to use the 1.5" for the tie rod bar, however I think it will be great for extending the radius arms.
Therefore, I will use the 48" piece for the tie rod, and hack the stainless for the drag link. The existing panhard bar is double heimed, I may just try to rework it. If not I have more tube.
All ends will be threaded at a machine shop which says they can get a 85-90 percent thread tolerance.
Here's the links and stuff.
on the left is the forward axle panhard bracket
on the right is an outside frame upper panhard bracket
The joints are oriented about where they will be. 7/8" bore heims for the drag link to allow a high misalignment bushing and 3/4" bolt.
The large shim washers are safety shims, they catch the joint if the ball fails. I will use these on the tie rod ends.
Just be patient, We're getting there.