Air blend door actuator recap | Ford Explorer Forums - Serious Explorations

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Air blend door actuator recap

seth21

Active Member
Joined
January 18, 2015
Messages
54
Reaction score
2
City, State
Georgia
Year, Model & Trim Level
2008
2008 Ford Explorer V6 2WD manual air (has knob that you turn from hot to cold)

SYMPTOM:
Had clicking noise in dash by shin and only hot air.

PARTS:
Local autozone gave me Dorman 604-213. This did not work for me and I did the work in their parking lot and tried 3 of them.

Drove to advanced and they sold me Dorman 604-209 and it worked. Looks identical to the 604-213 but I'm guess the connector pins are different.

TOOLS:
8mm ratcheting wrench
8mm socket with swivel adapter.

NOTES:
-I took apart original actuator and noticed broken teeth on a plastic gear. I also used the opened original to verify that the actuator was in fact getting power by watching the motor spin.
-I only removed the rectangular panel down by the drivers right shin to remove this part. It's definitely tight but goes pretty easy.
 






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