How to: - Remove and replace door latch assembly | Page 9 | Ford Explorer Forums

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How to: Remove and replace door latch assembly

Prefix for threads which are instructional.
Anyone have instructions to get to the latch on a rear side door? Even how much disassembly to get the window track out of the way?

Job complete in about 2 hours. It seems that this can be performed without removing the window and track by working around the rear track if you've got flexible hands and a few tools to reach into the clips on the rods.

'97 Explorer XLT 5.0L AWD
 



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Thanks for this thread, going to have to do this soon
 






Did this today, was not able to remove the window track. Made it a pain in the ass. But I marked the threaded rod before unsnapping the connector for the outside door handle, and then marked on the new latch with a sharpie what goes where. The new latch has an electrical connector on it that my original latch did not have. I just left it alone and it seems to work great regardless.
Had to use an impact driver to remove the 3 Phillips to avoid stripping them. Once everything was back in place, the inside door handle would not open the door. Looked around and saw a black plastic tab sticking out of the door. I moved that black plastic tab down(I assume this is for the child locks) and now everything works as it should.

I didn’t take any pics because I needed three hands as it was, and things are tight in there without removing the window track. Just getting light at the correct angle to see what the hell was going on was difficult enough.

Took a pic of the 2 latches though, you can see there is an electrical connector there that was not on the original.

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And here is the part #

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Last digit is B
 






This is for pass side rear door BTW
 






Did this today, was not able to remove the window track.
I had the same issue with BOTH rear doors. To date I've replaced both front latches and all four lock actuators. Front window run channels came off easily by removing the 11mm bolt and attached wiring, then pulling the run channel straight down. Tried the same for rear doors and could not budge either channel. Agree that rear door latches and actuators are much more difficult to access compared to the front, especially with the run channels in the way.

For future reference, and if someone has removed the rear channels, is there anything else other than the single bolt holding it in? TIA
 






I’m not sure, as I haven’t done the fronts yet lol
Are the front and rear latches the same part ?

Anyone?

Thanks
 












From this pic it looks like the rear window track cannot easily be removed

1e172faf0dc530dfa32bc6b14db37bb8.png
 






Also I ordered the driver’s side rear latch from Tasca
Part # F77Z-7826413-B
Hopefully it shows up and fits
Haven’t had much luck locating the front latches yet but the rear doors really need it bad
Fronts can wait lol
 






The springs broke on both sides on my 98 Eddie Bauer. Also the driver door will lock itself if you open/close it too many times. I just did the driver side one. This post was really helpful. The hardest part is on mine the lock button in the door, that lever would not clear the door frame, I had to position the latch at just the right angle while it was on the actuator. If I could unbolt the actuator it would be really easy.
 






Door latch removal and replacement.

I encountered this common problem on my 98 explorer and could not find a good how-to online. The symptoms I was experiencing were problems unlocking the door. To unlock the door I had to work the interior door handle while hitting the power button to get the door open. The power actuator on it's own would not unlock the door. The small spring in the latch assembly had broken, I re-bent it once but it broke a 2nd time so I decided to replace the latch assembly. My interior handle also broke leaving me unable to open the door.

This removal and replacement can be done by the knowledgeable enthusiast, but if you have large hands with fat fingers you may struggle. The following procedure worked on my 98, but your mileage my vary.

1. Remove the door panel and peel back the liner. If you can't get the door panel off you probably need to stop and seek help. If you are in the same situation as me and can't get the door open because of the broken interior handle you can roll down the window and pop the top of the door panel out of the track at the top with a flat screwdriver. This will allow you to get your arm in and manipulate the rod to open the door.

2. With the door open roll the window up and remove the window track at the rear edge of the window. There is a bolt at the bottom of the track, remove this bolt and lay the track down in the bottom of the door.

3. Remove the interior door handle. There are two screws to remove then slide it towards the front of the car and pull. You can then rotate it off of the rod.

4. Remove the two wiring connectors from the latch assembly. The larger one has a clip, and the smaller one in the upper corner just pulls off.

5. Locate the rod that goes from the latch assembly to the exterior door handle. Open the clip on the latch end to free the rod and leave it hanging free. Count how many threads are exposed or mark the bar so you can install it in the same place on the new assembly.

6. Use a large phillips screw driver to remove the three screws holding the latch assembly in place. You may have to use a pair of vice grips on the screw driver handle for leverage.

7. With the latch assembly free in the door pull it down to free the bar that runs to the lock button from the sheet metal at the top of the door. Leave it hanging from the latch assembly.

8. Work the end of the bar that runs from the lock assembly to the lock cylinder free of the rubber clips on the arm on the back of the cylinder.

9. Take the entire assembly and rotate it to free it from the J on the end of the rod from the actuator on the bottom of the door. Work the assembly out of the door with the interior handle rod, door lock button rod, and lock cylinder rod still attached.

10. Transfer the interior handle rod, door lock button rod, and lock cylinder rod to the new lock assembly. There is a tab in the top corner of of the assembly where the smaller wiring connector slides on, make sure it is bent out perpendicular so you can slide the connector on.

11. Insert the new assembly into the door and rotate it over the J bend on the end of the rod coming form the lock actuator. Make sure that you are not trapping the wiring or the exterior handle rod behind the assembly.

12. Hook the lock cylinder rod through the rubber clips on the arm on the back of the cylinder.

13. Insert the lock button bar through the hole in the sheet metal at the top of the door.

14. Screw the latch assembly down with the three existing screws through the edge of the door.

15. Use the plastic clip to attach the exterior door handle rod to the latch assembly.

16. Connect the two wiring connectors.

17. Reinstall the interior door handle.

18. Reinstall the window track. It snaps into place at the top then replace the bolt at the bottom.

18. Make sure everything works! Don't shut the door yet, just make sure the power lock works, and the dor unlocks when you pull the interior handle. Use a screwdriver to close the latch jaws and make sure the interior handle releases them. You should now be able to shut and reopen the door and make sure the window goes up and down.

NOTES : During this process a mirror may help you see what is going on. If you need a reference for reassembly take the door panel off of the other door to look at.

There may be a better way to do this, but this is what I know worked on my 98.
video how to remove the door panel -
 






I would like to offer my two cents to the original instructions for removing and replacing the front latch on a 1999 Ford Explorer XLT. I am not sure who is still driving a 1999 Ford Explorer XLT in 2025 like me, but for those who get this far in the post, hopefully I can help you avoid some headaches. I did read this entire post and comments before attempting to replace my front door latch. I found the initial posted instructions useful but with several errors. I suggest you print it out if possible so you can follow or add my additional points or corrections. Here are my symptoms: the exterior door handle no longer opened the door. The key to lock and unlock the door from the exterior no longer would turn freely. The power lock actuator did not seem to be able to raise the drivers knob at the top of the door panel, but worked for all the remaining doors. I was able to open the door from the interior handle. I first decided to look at the visible latch to see if the mechanism was stuck in some way, but it seemed free, however, as some other posters have stated there was a partial spring hanging. I realized after reading all the other posts that this spring was probably my issue, but was not positive it was not also the power door actuator. I wanted to isolate or figure out the problem before ordering parts, but nothing online made things clear for me, and unlike some other posters I do not make a habit of replacing items that are not broken. Since the spring was visible and the end of the spring looked broken off, I decided to at least order a new latch assembly. The early people who posted here seem to acquire the latch from Ford for a great price. Unfortunately now in 2025 the latch from Ford is nearly $200 with tax and since I am planning on getting a new vehicle within the next year, I was not sinking that kind of money into my vehicle. I was able to get a replacement latch from the "Dorman" company from Amazon for about $50. FYI the Dorman latch is good product and matches up perfectly with the OEM, other than not having the gold iridescent color. I am not going to re-write the original post with the 18 points for the latch removal, although I could, but what I am going to offer here are some changes. After removing the door panel and peeling back the inner liner, you are ready to proceed. Do yourself a favor the liner is very sticky and you want to keep it that way, so at the end it can be re-installed like we never were inside the door. If you carefully pull it loose starting from the latch side it will remove without tearing and you should try to peel in back past the inner door handle. At that point so it does not unwind or get in the way, attach the liner with some masking tape to the door frame in the front. Now we can get started. Follow steps 2, 3, 4, on initial write up. At step 5 all is correct but let me make this clear for you. There is a small yellow plastic clasp that has a swing door that holds the door handle rod to the latch assembly. The way you open it is while looking at it, it opens from the right of the clasp to the left. If you have an inspection mirror and place it near the clasp you will see a little protruding edge on the right while looking at it through the open door frame. You can either grab it with you finger and pull, or if you have a small hook tool can grab that edge and pull towards the front of the vehicle. Once open, you will understand much better what I have tried to write here for clarification. As far as marking the visible threads before detaching the rod from the clasp, that is a good idea. Number 6 was no big deal for me, as long as you have a larger size phillips screw driver and know the process of keeping the driver firmly pushed in the screw heads as you carefully break the screws free. Now on 7 that is where the loose latch is pushed down a bit to get the rod that attaches to the door knob at the top of the door free from the inner door frame. This is cumbersome with all the rods attached but is doable. The next step 8 is where you need to release the rod that goes from the latch to the door key lock. You will see the bar is attached to a pinkish colored clip that looks like a "V" with the rod in the middle of the V. Some posters in this write up talk about removing the C-Clip near the key lock to make this easier, I would not bother with doing that. One of the posters in this write up talks about using a normal size regular screwdriver to release the latch rod from the lock cylinder. That guy is my kind of guy. He is absolutely correct on the method. You simply put the flat head of the screwdriver in the center of the "V" and carefully rotate the screwdriver which will push both legs of the V clasp "outward" and allow the rod from the key lock cylinder to be freed. We are now up to 9 on the original write up and this is where I realized that the original write up is not correct. At this point you have the latch almost free...... but you have to get the latch off the "J" hook that attaches the latch to the rivetted power door lock actuator. To do this you have to be able to rotate the latch towards the front of the vehicle in such a way that you can get it off the hook. This is ridiculous!!!! I was able to do it, but the amount time and effort to do it and not bend any of the rods or damage any wiring or just scrape the hell out of your hands is crazy. I am not a Ford Mechanic, but I assure you that if Ford was performing this operation, part of the procedure in removing and replacing the latch would involve removing the power door lock actuator. With the actuator removed/loose this whole job is much much easier and makes total sense. Like some other posters have said if you are going to go through replacing the door latch you might as well change the power door lock actuator at the same time, I am pretty sure if you brought the vehicle to Ford they would also recommend that be done. Now as far as myself, as I stated I do not like to replace things that are working. After I got the latch out and off the "J" hook to the power door lock actuator, I was now able to test the power actuator to see if it was binding or causing any of the symptoms that I was going through. My lock actuator was totally free and went up and down with no problems, so I had finally gotten to the point that only ordering the door latch seemed the correct choice for my issues. Although I saw no way that I could assemble the new latch and install it with the three rods attached and at the same time, while leaning it forward enough to get it to hook on the "J" rod of the power lock actuator, I did "attempt" to do it. I will say that as far as doing this on a 1999 Ford Explorer XLT with power locks, it CAN NOT BE DONE. Sure it can be done if you want to bend the hell out of the rod that extends the door knob at the top of the door frame; or if you do not mind destroying the new plastic hold clips that keeps the rods attached to the new latch assembly, but I assure you that is not the proper procedure for doing a latch replacement, and I have always tried to do things in a way that makes sense and does no damage, even if it means doing more steps. I also am sure that a Ford Mechanic would not do the job that way either. The proper procedure is to release the rivet holding the power door lock actuator, which would now give you the room you need to do the job in way that makes logical sense. I was going to remove the rivet but recalled reading one of the other posters, ( Robert is his name), who talked about getting the power door lock actuator released from the cage that holds it without removing the rivet. This involves using two regular screwdrivers slid in from the top front which is easy and the rear which you barely have any visual for and prying ever so gently so that the two **** on either side of the power lock actuator can be freed from the metal cage that holds it. This procedure is not super easy, but is definitely doable for an enthusiast type. If you would rather make it easier, than just knock out the rivet and replace the power lock actuator cage rivet with a bolt and nut. A stainless steel bolt and nut for the job at Home Depot or Lowes will set you back $2.50. I of course went the way of using screwdrivers since I did not want to even spend another $2.50. With the power actuator removed and loose in the door, this job for removal and re-install is so much easier and the way the job should be done. So as far as I am concerned at step 9 when the latch is all loose and only being held on by the "J" hook on the power door lock actuator, please add to the original write up: Step 9A: Remove the power lock actuator from the door frame by hammering out the rivet or if you are talented at repairs you can do it with two screwdrivers. Obviously if you are removing and replacing both the latch and power door lock actuator you will have much less problems with this whole job. Finally I had a quality battery operated light with built in magnetic for sticking that I got at Harbor Freight that stuck to the inner door frame and gave me plenty of light, which is totally necessary to see what you are doing for this job. Good Luck.
 






I would like to offer my two cents
NO! (lol)

Format your reply into short paragraphs instead of a Big Wall Of Text.

Thanks.

If you have that much info to share, a video might be more concisely digested, and linked here in a post.

Also, welcome to the forum! ;)

I also wonder if you are a rogue AI bot. Been there, but I evolved into human form, and learned paragraphs. Machines don't need them but humans are kind of fond of that layout.

Lastly this topic is almost 4 years old, The OP probably solved the issue if it mattered, but I do appreciate new solutions to existing problems being added to a topic... but in readable paragraphs because I'm human now.
 






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