How to: - 5R55E Valve Body Rebuild Diary | Page 17 | Ford Explorer Forums

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How to: 5R55E Valve Body Rebuild Diary

Prefix for threads which are instructional.
Specs on the EPC could be found in another sticky thread which is called a modest proposal. As for the servos, and covers leaking, they could leak externally (bad O ring on the cover), or the actual servo could leak internally (not having enough apply strength or releasing too quickly).
 



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I have a 99 4.0L 5spd auto ranger with 171K miles and today it started acting up. It has had a shift flare for a while but I never really knew there was a fix for it. I just found you guys today. Anyway it won't shift out of 1st unless it is at really high rpm and I lift off the gas then it lasily goes into the next gear. It eventually goes into limp mode and starts in 2nd or 3rd gear and doesn't use od, and the od light blinks at me. Do you think with a rebuild of the VB I can take care of this? I don't think there is anything mechanically wrong with the trans, it still drives in all the gears, the computer just isn't seeing things right. Just looking for some opinions, I don't want to pay someone 2K to rebuild a trans, I can't afford it, and I've never been inside one so I figure it would be an interesting rebuild. I've rebuilt everything else on a car....

Roger
 






Roger... I'd suggest a rebuild of the VB and a new epc... will this definitely solve your problem ? maybe, maybe not, but good chance. If you rebuild the trans this will need doing in any event. Check out the 5R55E Valve Body Rebuild Diary. You might consider buying a rebuild VB as well... but you sound like a hands on kinda guy.
 






ok one more question. can the intermediate and foward (overdrive) servos be replaced without affecting the band it actuates? ie. could the band possibly shift and the servo may not actuate it correctly once reinstalled? also, what would be some symptoms of the servo malfunctioning? i've got the shift flare issue, and it takes a while for it to decide to shift into reverse. so far i've purchased the sonnax boost valve, superior shift kit, the ford TSB update with new bonded gasket, new epc, low/reverse D-rings, and am planning on readjusting the band tension too. looks like the only thing left short of a full rebuild would be the servos. i'm figuring as long as i'm in there, what the heck, but i don't wanna have to take apart the whole tranny if a band moves or something. thanks
 












They can, but because of the exhaust location it can be tough in vehicle. Replacing them when possible is a good idea.
 






thanks for the quick replies fellas. man, i would send a case of beer your guy's way for all the help and confidence you've imparted. i think i'll go ahead and replace them too then
 






ok, i'm working on a 5E44E transmission for my dad. so i get under his truck this weekend to eyeball things out, and lo and behold, there is NO heat shield covering the overdrive and intermediate servos on this transmission. the cat. converter is mere inches away. so i call the dealer to see about a heat shield, and they said they don't list a heat shield for the 5r44e, but they did show nuts and bolts for it. they do show a heat shield for the 5r55e though. when i drove the truck, it seemed like it got worse as it heated up too. do any of you guys know whether the 5r44e should have a heat shield on it? it's an 01 ranger with the 3.0 v6. thanks
 












i couldn't believe it. note to all 3.0 v6 ranger drivers, get your heat shield!
 






Just installed Transgo Shift kit.

Girlfriend tells me transmission not shifting right,First thing that comes to mind is time to break out the wallet, so I check it out and find it having the 2/3 shift flare. Not being into a auto trans in awhile, I Google 5r55e trans and find this forum. After doing some reading I decide to order the Transgo kit, filter and VB gaskets. Pulled VB down find top plate gasket blown out. Clean VB up and start installing shift kit, takes maybe 30 minutes to install, very simple. Reinstall VB, new filter, trans pan and added about 7 qts trans fluid. Test drive truck and it shifts better than new. Took me 3 maybe 4 hours to do after cleaning up and cost me less than $100 dollars. So thanks to everyone that posted really helped me out a lot and saved me lots of money I'm sure of that.:thumbsup:
 






Hey...make sure she knows how smart and handy you are!
 






Glad we could help.
 






Glad we could help.

Speaking of help...I'm servicing my trans in the next week or so. When we talk about servos, we're just talking about the various seals, right? What else, if anything, should I be replacing regarding the servos?
 












Hey all, I just did my valve body rebuild this weekend too. Superior shift kit, Ford TSB update, Sonnax Boost valve, new servos, and band adjustment. I gotta say that between all these parts, the shift flare and delayed reverse were fixed. I have a few things to add to the forum that may be noteable:

The truck was a 2001 Ranger with the 3.0L engine, 5R44E transmission. The first note is to anybody with a 5R44E instead of a 5R55E, don't worry, the 5R44E used all the same parts as the 55E. The ATSG book should also be fine (it worked for me!) 2.)The 3.0L does not come with the heat shield to protect the servos. If you look in the ATSG book it even shows the heat shield as a 4.0L only part. I think this is a serious design flaw as the front servo is no kidding about 6 inches from the exhaust pipe. When we took that one out, it was kinda stuck and didn't really want to come out. I would recommend replacing the servos with this fix too, especially if your truck doesn't come with the heat shield. The servos are like little pistons that have a rubber seal around the perimeter to provide a good seal. Because my truck didn't have the heat shield, the rubber on my front servo was dried out and heat warped, therefore I'm thinking that was also a big part of the problem.

Getting the servos out isn't really a big deal. You need to drop the exhaust pipe with both converters (make sure you disconnect the O2 sensor). From there I just used a screw driver and levered into the servo cover and popped out the retaining rings. I would recommend snap ring pliers with small diameter pinchers to get the rings out, Ford didn't put an "eye" on the ends of the retainer, it's kind of a gentle curve so the pliers don't have much to grab onto and slip off easily. Anyway, the Superior kit has a new intermediate servo spring that provides more resistance than the Ford one.
All in all it was a worthwhile fix and I couldn't have done it without this forum.
 






Thanks for sharing that!

And for those new to automatics, the band servos are a metal piece with a rubber part molded on. When you replace the servo, you replace the entire thing, there is not some kind of seal that goes on it. They are denominated by a 2 letter code. AB, BB, CB etc. The last version for the 5R55E overdrive servo was a ZC. The servo and cap have to have the same designation (eg. AB and AB, ZC and ZC, etc) - the tranny servo bores will accept any of them - meaning an easy upgrade is to go to a ZC servo in your OD position (front most) and an AB in the Intermediate band position (middle).

In the Explorer, the OD was an AB, so if you already had the Explorer you have an AB cap... you will need a ZC servo, a ZC cap and a new AB servo to do this upgrade.
Doing servos at the same time as a VB rebuild is smart.
 






Good stuff, like the old trick of a Supercoupe OD servo/piston/spring.
 






Here is a little research on the flare problem. Mine was getting considerably worse and started throwing codes. (P0735 & P0732). A local ATSG branch gave me this info along with another article I found. Hope this hasn't already been posted.
www.geocities.com/btah02@att.net/5r55eFlare.pdf
www.geocities.com/btah02@att.net/img021.pdf
www.geocities.com/btah02@att.net/img022.pdf

Ended up going with a rebuilt VB from Central Valve Bodies. Worked Great!

I'd recommend ordering one of these too.
www.transmissionpartsusa.com/ATSG_Transmission_repair_manual_s/12044.htm
 



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Thanks for that post. Excellent addition.
 






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