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A4LD Valve Body Rebuild Diary

Glacier991

EF Tranny Guru
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City, State
Sacramento, CA 95827
Year, Model & Trim Level
1992 XLT
Delighted it helped you. That's why I spent the time and when I hear feedback it is a warm fuzzy for my efforts. Thanks.
 



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wood1

Explorer Addict
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May 3, 2007
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City, State
North of Edmonton
Year, Model & Trim Level
'93 XLT, Cayman Green RIP
I did not discard it either. One of the few recommendations I just could not bring myself to follow. I'll see what I can scare up for bore 216 for you.

For everyone's info, I wasn't going to discard the clip on the reverse servo either but it went flying when I took it off and I was forced to omit it. No problems in a few months of operation.

I would however strongly suggest the replacement of the governor housing in the rear of the transmission (when you take the transfer case off it's staring at you). I had to go back in and replace it later on.

Other than that, I went by Glacier's VB rebuilding directions and my transmission works excellent. Smooth, quick shifts.

My thanks to BB as well.
 






Glacier991

EF Tranny Guru
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Year, Model & Trim Level
1992 XLT
Ya know over time I have more or less come to that conclusion - as a matter of course replace the "stalk" as I am prone to call it. It is aluminum and gets worn out of round by the steel weight. You "may" and probably will get by, but if it shows any appreciable wear replace it. Thanks for the post !
 






CDW6212R

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98 Limited AWD 302
Ditto, I'll put that on my list for when I stick my 93 trans into my 91 truck.
 






AERBROCONVIL

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September 17, 2006
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City, State
62910,IL
Year, Model & Trim Level
93 xl star
Glacier, I wanted to thank you for your tech thread. I used this extensively when rebuilding my a4ld back in 3/07

Trans worked great. BUT, on june 6 2007, I was heading to pick a car up. This woman decided to turn LEFT head on into me across the road.

My aerostar was totalled and I got insurance money and bought a Bronco. So, now I have a ranger and a bronco. . Too bad gas is so high I can't drive the Bronco.

Sigh....
 






Glacier991

EF Tranny Guru
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City, State
Sacramento, CA 95827
Year, Model & Trim Level
1992 XLT
Glad it was useful for you. Thanks for the tip of the hat!
 






Rx7freak08

Active Member
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February 29, 2008
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City, State
Oklahoma City, OK
Year, Model & Trim Level
93 Eddie Red Exploder
How did you get the freaking valve out. They are stuck in there.
 






mnmattie

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February 27, 2008
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City, State
Brainerd, MN
Year, Model & Trim Level
'94 Sport
amazing info here! I was looking at an explorer that had tranny issues and was thinking of picking it up and rebuilding the VB in hopes to cure it, but found a 94 Sport for not much more with a perfect working tranny.

i'm under the assumption that if i redo the valvebody with what you have gone over, my tranny should last much longer and healthier correct?

-Mattie
 






ttavenieriii

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May 20, 2008
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City, State
kissimmee florida
Year, Model & Trim Level
98 explorer xlt
ok soooo

well my truck wont go into reverse but drives just fine in forward could this forum be the fix for my truck or do i need a whole new tranny?
 






ttavenieriii

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kissimmee florida
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98 explorer xlt
also where can i buy that kit and whats the name of it would pepboys, or autozone, or advanced auto, or napa have this kit?
 






96eb96

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Year, Model & Trim Level
96 EB V6 OHV 4WD






mnmattie

Member
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City, State
Brainerd, MN
Year, Model & Trim Level
'94 Sport
also where can i buy that kit and whats the name of it would pepboys, or autozone, or advanced auto, or napa have this kit?

i can tell you that advanced auto does not carry them. I work there and have no access to Transgo
 












CDW6212R

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Year, Model & Trim Level
98 Limited AWD 302
Ditto, any trans parts supplier will stock the kits. Call a trans shop and ask them where they buy there parts. Get a trans manual also, under $15 each.
 






glbradshaw

New Member
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August 3, 2008
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City, State
Bay Area, California
Year, Model & Trim Level
1994 XLT
A4LD Bore 216 inner-plug removal

I removed the inner plug as follows:

Get a 4" 1/4-20 FLATHEAD screw (Orchard Supply), a 1/4-20 wingnut, a 1/4 fender washer and a tube of GEL crazy glue.
Procedure:
swab face of plug with brake cleaner on a cotton swab. gotta get all the fluid off the face of plug.
put about four or five spots (small) of GEL glue on the cleaned face of the screw
protect the bore with a paper liner
set screw on top of plug (centered) and wait a couple of hours
use washer & wingnut to pull plug from bore.
soak plug/screw combo in acetone for a day and it will release.

It looks like the plug gets very slightly deformed pushing against the L retainer, just enough to make it extremely difficult to get out. I gently polished the high spot with 2000 grit paper but be very careful about overdoing it.

Hope this helps somebody
 






jeremy802

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February 14, 2009
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City, State
arizona
Year, Model & Trim Level
'94 ranger
anybody know the bolt sequence for putting the valve body back on i dont know what length bolts go where lost my notes i have a 94 ford ranger a4ld tranny
 






BrooklynBay

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mrdsweet03

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City, State
cincinnati oh
Year, Model & Trim Level
97 ford explorer xlt
where do i buy one od these kits from i think i want to do mine when i take it apart to fix second gear shift
 






jd4242

Explorer Addict
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City, State
va beach
Year, Model & Trim Level
92explorer&94 ranger
did i miss it or did you not talk about what the manual valve indexer does or where it goes?
 



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BrooklynBay

Moderator & long time member.
Staff member
Moderator
Elite Explorer
Joined
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Messages
56,210
Reaction score
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City, State
Brooklyn, NY
Year, Model & Trim Level
88 89 93 95 96 Aerostars






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