jd4242
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- 92explorer&94 ranger
Are you going with a smaller pulley JD? Any idea about what size I should get for mine? I think going 6 rib is best to try first. Thanks for catching that.
yea because custom 8 ribs for everything else would cost alot.i dont think you have anything to worry about with slippage.unless your pulley gets real small or high boost.thats a real small pulley on there.have you done your boost equations yet?i have a 3.2 and a 2.7,im running a 3.2 for now to get 5.9psi then going to a 2.7 for 9.8psi.i have a 6" pulley and yours should be the same.pulleyboys is a good place for pulleys but you maybe able to get them on ebay.your charger is pretty conman.every psi will gain you about 15-17hp.i say a little less with your motor sense you dont have as high compression and motor work as i do:Based on that i could be looking at a 120hp gain,dont think ill get anywhere near that but hey i can dream

Yes it will get you close.
To figure pulley size from required boost level:
Step 1: Theoretical pulley ratio = ((14.7+Boost) / 14.7) x (engine liters / 2)) / Supercharger Size liters
*Assuming "0" inlet losses and 6.5" crank pulley.
For 6 psi boost with a 1.5L supercharger on a 4.0 engine: ((14.7+6) / 14.7) x (4.0/2))/ 1.5= 1.878 ratio
Step2: Supercharger pulley size = Divide the pulley ratio(1.878) into the crankshaft pulley size (6.5") to determine supercharger pulley size (3.46").
To figure boost level from known pulley size:
Step 1: Pulley ratio = crankshaft pulley diameter / charger pulley diameter 6.5" / 3.46" = 1.878 ratio
Step 2: Theoretical boost = (charger size in liters x pulley ratio) / (engine L / 2) x 14.7 - 14.7
Example: (1.5 x 1.878) / (4.0 / 2) x 14.7 - 14.7 = 6.0 lbs boost
The Eaton M90 displaces 90ci of air per rotation so that converted to liters would be 1.5 liters. I changed the examples above to reflect the engine and supercharger in this thread.
Pulley ratio 6.0" / 3.2" = 1.875 ratio
Theoretical boost = (charger size in liters x pulley ratio) / (engine L / 2) x 14.7 - 14.7
(1.5 x 1.875) / (4.0 / 2) x 14.7 - 14.7 = 5.97 lbs boost
Based on that you can estimate a rough gain of 90rwhp give or take. Of course how aggressive or how conservative the tune is, engine flow efficiency, camshaft specs, supercharger inlet flow efficiency, drivetrain losses, etc will play a sizeable role in determining your total number.
If I were you I would figure for 15-17rwhp. Twin screws and modern TVS make in the 18+ area but I don't usually see many Eaton's doing it according to my recollection. Use 15rwhp per psi and if you get more then be extra happy.![]()