all righty then. last night (thurs. depending who you are and when you got to sleep....) got the transfer case back together.
big thanks to my buddy joe. not only does he let me use his garage, but he also put the case back together for me.
i also got it up into place with a few bolts started, but not "finished".
today, however was get'r dun day. i had to finish putting the case in, the bracket for the front of the gas tank, exhaust, drive shaft, front diff and axles.
as mentioned earlier, i found i little bit better way to put the bolts back in for the pass header.
drop the starter, and there is the bolt from hell. you can start it with your fingers until you have threads in it, then use a ratchet with extensions, with the drivers side loose.
after that, i also now need to get the exhaust fixed. i must have had something not in the right spot, and everything is super tight, and looks like the tail pipe is resting on the roll pan. so i fought with that for a bit (and what moron put those annoying bushings with the bolt going into that bracket? if i find him....), got the case locked down, then almost had a melt down cause the bracket for the front of the tank didnt want to line up. the one and only connecter for the case was resting on the tank stopping me from putting it in. brain fart
#1 .
brain fart
#2 came when i smashed my head on the rotor as i was walking out from under the truck (have a nice mark on the chrome dome now to.....thanks evil.)
put the rear shaft in, and at full drop, looks like its in place where it should be (phew).
put the front diff back in as well.
the drivers side was being a P.I.T. ROYAL A., only for me to discover afterwards (like after fighting with it for 30 mins afterwards) thaaaaaaaaaat i was putting it backwards

.........enter brain fart
#3
i then started adding all the fluids in. while putting trans fluid in, i had to grab something and sat the jug on the intake. i wasn't even turned for 1 second and heard a "thud". yup, jug fell over, spilling trains fluid ALL over my nice motor and drivers header. brain fart
#4 (yes i was keeping tabs).
then it happens.
just like simons, sounds like the alt bearing is knocking around (i hope), have a high idle, an reads no oil pressure. i know it has pressure, so i guess i will be doing a little re pinning. i have to put the transfer case skid plate back up, hood on it, then i think i can drive it.
got a little scared. when i did that vid, it was the third start up. the first two, it ran like hell. motor was shaking bad, and had to wild of idle. i guess the pcm was going nuts trying to learn everything that was changed cause that cam cant be all that wild from a stock mustang.
i will also have to go back to the 4406 thread. when i went to put the front shaft up, it was too long. if i was reading it correct, it said to get a front shaft from a f150 or excursion with a 4.6, but its too long. ugh, at least it runs, and sounds reaaaaaaaaaaly nice!