2002 | Ford Explorer Forums - Serious Explorations

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2002

  1. J

    Completed Project 2002 Ford Explorer Sport Trac for Sale – New Battery, Bluetooth Radio, Tonneau Cover & Rack

    I’m selling my 2002 Ford Explorer Sport Trac located in Madison, TN. The truck is fully operational and has some minor mechanical issues, but it’s in good shape overall. I’m downsizing to a smaller SUV because my job requires it, and I don’t have the space to keep two vehicles. History: In...
  2. E

    2002 Explorer XLT no start

    Hey y’all! So I’m at a loss and hoping you guys can help! I have a 2002 Ford Explorer XLT 4.0L V6 with around 195,000 miles on it. Truck was running great! My wife ran across town(5 miles roughly) to get the in laws and on her way home she stopped at a red light and when she went to take off the...
  3. R

    Lift kit Higher than 6”

    Okay as some of you may know, 6” is tops for these things. A.K.A. a 3” Body lift and a 3” Spacer lift with Btf uppers. Has anyone thought of any way to get more lift in the front end? For example you can Lower the upper control arm by about 2 inches if you bolt the brackets on upside down. Im...
  4. A

    SOLVED - No fuel pumping!

    I recently purchased a 2002 Sport Trac as a project. It had sat for some time and could not start. I knew I would need to take the engine out, but I did some work first and was able to get it to fire (though only for a moment before shutting it off). NOW I have taken the engine out, made...
  5. R

    Brake shift interlock replacement

    I'm trying to replace my brake shift interlock on my car and this is what I was given at the parts shop, but the second pic is what is in my car. I feel like I'm trying to replace the wrong item? Or they gave me the wrong part? Or are these the same thing/different look?
  6. R

    2002 Explorer rocks side to side real bad! Help!

    I have a 2002 Ford Explorer XLT with a 3” body lift, 3” suspension lift, and 35 in tires. My explorer has started to rock real bad side to side going 65+ after every bump. I have extended beefed up sway bar links front and rear, I replaced my rear struts and that made it go away for about a...
  7. T

    02 Exp XLT High Beam

    Good day, fine folks! High beams not working in 2002 Ford Explorer XLT. All the other functions of the multi-function switch are working. Checked fuses, and relays identified in manual. The #49 relay is clicking when high beam switch on MFS is activated. No power to the #46 20a fuse at any...
  8. S

    2002 Expo cooling system boiling and OD OFF light flashing

    I am having some issues with my 02 Expo, 4.0L v6. First, some background. I bought it last April (so ~16 months ago) and it had a thermostat housing leak. Not a big one, so I didn't get around to fixing it until a few months ago. In that time I drove the truck thousands of KM without an issue...
  9. E

    2003 4.6L 281ci 2V Aluminum Block

    A couple months ago I sold my 2002 Mustang Gt, I had swapped the engine for a 2003 4.6L to have the aluminum block. I pulled it in 2 hours and had it torn down the next day, the engine had roughly 182xxx. I had replaced as much as my wallet would let me haha, new piston rings, new valves, new...
  10. H

    2002 ex sport 2 door rocker panel help.

    I cant not find rocker panels for the out side because mine have rusted out and the bottom plastic trim piece is barley being held up. I have a 2002 ford explorer sport 2 door. Any help should I just buy slip ons and cut them to fit since it will be hidden anyway. Has anyone worked on this car...
  11. L

    2002 Explorer Auto Lamps Problem

    hello, I hope you are well, I have a problem with my automatic lamps, when I put the switch of the lights in automatic position my lights turn on but never turn off being daytime unless the ignition is shut off after 30 seconds the lights off, I checked Fuses but all are good, someone has...
  12. R

    2002 Explorer Limited 03/02 rear glass gas lift

    I am searching for the proper replacement lift for my explorer. I think they were replaced once and tired of hitting my head on the glass. (I'm 5ft11in tall) fully extended 19.25 in, 18.5 center to center. Seems to be a few options and looking for the best replacement. Thanks, Jack
  13. A

    2002 into 2005 transmission swap

    I have a 2005 ford explorer xlt 4.0 v6 4x4 automatic with a 5r55s transmission that is blown. I have found a possible donor, a 2002 ford explorer 4.0 v6 4x4 automatic with a 5r55s transmission as well. I am assuming it can be swapped but I am not 100% sure. I have heard that there is a...
  14. C

    Explorer doesn't crank

    My sister drove her car to work parked it and turned it off, hours later after work she got back into her car went to start it up, the lights worked, the radio works, the engine didn't turn over, replaced the starter and starter solenoid (both 1 piece) with new parts, still didn't turn over...
  15. O

    4R55 transmission p0775 error AJ1E OD servo fix?

    Hello, I'm posting to get fresh replies and to see if using the AJ1E OD servo replacement actually works. I have a 2002 ford explorer 4L v6 225K ish miles. Now getting a p0775 error, flashing OD light, 1-2 shifting delay/flair. I've read about the housing wear around the OD servo shaft and...
  16. doug625

    Light scrapping/rubbing noise

    Light scrapping/rubbing noise on my 02 xls more noticeable when turning left but still there when driving straight. Noise is definitely from the right rear, it's not a wheel bearing issue, that was just replaced. Here's the interesting part, it's intermittent, i can go 50 miles and not hear it...
  17. F

    Help with TS, Ford sport trac wheels locking up when I brake in drive position?

    Hey, so i looked around and found a few good information relating to this, but didn't find much about this specific problem that had hardly any replies so what happened was my gf was driving, coming to a stop and soon as she hit the brake the car abruptly stopped, tires screeching kinda stop...
  18. E

    CB Radio Install

    So recently I just installed a cb into my 02 Ex. I wasn’t able to find very many threads on here about installing one but I believe I have a good write up. The hood channel mount, coax cable, and antenna were ordered on Amazon with Prime. They all are Firestik brand. I will post more pics of...
  19. B

    Electronics Delay After startup

    Hello, I have a 2002 ford explorer XLT 4.6. After starting up my vehicle there is about a 10 second delay before any of the cab electronics work. This includes windows, radio, wipers. I replaced the ignition switch but it didn't have any effect. Any ideas?
  20. T

    2002 Explorer 4x4 not working

    Hey guys I'm sorry if this is posted in the wrong place. I just bought this 2002 Explorer XLT. So I noticed while driving it the 4x4 high light blinks 8 times every so many minutes. If I put it into 4x4 high I hear no noise to sound like it is engaging. On a flat gravel road if I hit the gas to...
  21. 2

    What to salvage from a parts car?

    Hi there, I just picked up a 2002 XLT 4x4 4L with high mileage and a blown head gasket to harvest body parts from. I know there must be a number of interior and exterior parts that are prone to breaking and would cost a small fortune to replace. I'd like to know what parts I should hang on to...
  22. M

    Canister Vent Solenoid Location

    Hey guys and gals, I have a 2002 Explorer Sport Trac, with code P1451. It is an emissions thing and a little research says it is either a faulty circuit to the Canister Vent Solenoid (CVS) or a bad CVS. My Questions is: Where is this damn thing located, and how can I fix it to get rid of the...
  23. P

    3rd gen transfer case removal how to

    I couldn't find Anything on the 3rd Gen. Transfer case removals. Or the Borg Warner 4411. So I made a quick video as i was doing mine. hopefully this helps somebody.:burnout:
  24. M

    No start

    2002 Explorer Happened suddenly. Pulled into my driveway, shut off vehicle before realizing I had to roll up windows. Turned key forward, and all electricity cut out. Keeping key inserted without turning, I have very limited electricity: car beeps with car door open, power outlet works, THEFT...
  25. C

    2002 4.6 engine swap

    this is my first post on this site. Hi everyone. I came across a 2002 Explorer with a 4.6. Only 150k on it. It was allowed to run dry, no water, and the top end is blown. Metal chips in the pan also. I want to replace rather than rebuild at this point and am finding that this vehicle may have...
  26. Z

    2002 X o2 wiring diagram

    2002 Ford Explorer 4.6l and my passenger side o2 connector was melted and the replacement bwd pt5525 does not have the same wire or colors. So Im looking a way to connect the factory grey/red, red/white, grey/Lt blue, and red/yellow wires to the replacement o2 pigtail plug in connector. Photos...
  27. Number4

    2003-2005 4.6l Intake Manifold New Number

    FYI Dorman now makes an intake manifold for the 03-05 4.6l. The 02 version being 615-175. The new version is 615-775.
  28. Z

    Help no start

    Hi all I don't if the is the same or not but here's what has happened to me yesterday So I had a mechanic look at my truck for another issue and he tried to jump or reset the computer with a jump wire for the positive to the negative battery cable so he told me, now when I drove it home the...
  29. G

    2002 4.0 auto to M50d-r1

    Hey all, New to the forum as a member but have been reading for years. Love it. Anyway, my girl (02 4.0 XLT 2WD) rolled 200,000 this year and was promoted from daily driver to weekend warrior. Since I can now be without her for a while now it's time for an overhaul. Before I ask, I know the...
  30. N

    Solved The power door locks are blowing fuses.

    2002 Mountaineer blowing fuse #2 in the power distribution box under the hood. It is labeled as a 20 amp high-current maxi cartridge fuse. (5 bucks each) If I change the fuse, it will blow again when I drive the car and the locks attempt an auto lock. Everything else on the car works except...
  31. C

    Please help! 2002 Ford Explorer 4.0 SOHC

    My 2002 explorer has a terrible rough idle and clanking sound. After its running a minute or 2 the RPM's level out just under 1000 but the clanking sound is still there. I'm getting lean codes p0171 and p0174 as well as misfire codes in all 6 cylinders. I've checked for vacuum leaks with carb...
  32. H

    First time poster and ford owner ..coolant leak at only high rpm

    Hello all i am a first time ford owner. Had to get something safer for the family and this was beat up outside but sposta be ok mechanically. Plus the price was in my very small budget. So lets begin 2002 explorer high miles i bought it today ... fellas crazy ex kicked and stabbed it repeatedly...
  33. N

    3rd gen roof rack ?s

    Anybody have a kayak transportation roof rack set up? I'd like to know what size and brand cross bars to look into. (3rd gen)
  34. Z

    430 code need help

    1st I have a 02 explorer xlt 4.6l 4dr and I know what 430 code is.. my issue is what would cause this code no leeks are found Banks 2 (both) read way rich Banks 1 (both) read 0 Reader says below threshold (spelling might be wrong) Idle is 1463 rpms I have a photo of code reader screen but...
  35. C

    2002 Explorer Eddie Bauer Edition- Life Gate Glass

    Good Afternoon I have a 2002 Explorer that the life gate glass broke on me a few months ago. As most of you know that have had this problem it is an expensive piece of glass. I have contacted the local dealer and they tell me that there are different part numbers for the glass because of serial...
  36. T

    2002 Alarm going off

    My explorer has had this issue before. Just seems to fix itself. It also had the door ajar issues as well which I understand they are connected. This truck is now sitting, not being driven and the alarm just started going off, first time in a couple years. I disconnected the battery thinking...
  37. R

    Head Gasket or Intake Manifold Gasket - How to tell?

    Hey guys. I recently picked up a 2002 Explorer with the 4.0. It had been wrecked but otherwise ran and drove. I replaced the radiator, fan, fan clutch, and water pump (all damaged in the impact). While replacing the water pump, I removed the thermostat housing to give myself room. So I...
  38. N

    Blacked out grill

    Any pictures of a blacked out 3rd gen grill? I recently took mine off to clean, and I am interested in bed-lining it.
  39. N

    Transmission Cooler

    Hi, I own a 2002 EB edition explorer. It has 141k miles on it. Is it worth putting a transmission cooler on soon to prevent a transmission failure? Or is it too late?
  40. N

    Body mounts for 2002 Mountaineer

    I have a 2002 Moutaineer (4.0L-V6). As of late, it has been rattling quite a bit when I hit a pot hole. When I hit a pot hole I feel a loud thump right under the driver's side floor board. I replaced all the sway bar bushings & links and noticed that all my body mounts have deteriorated to...
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