That would be nice to use lighter on the top. The 1/4" wall is very heavy and pricy.
I'll check into what you said. Need to know these things before ordering. That also changes the weld in bung also.
I think this is how I could go about the 4 link vs radius arm thing. Once i have everything, I slid the axle under and figure on the bottom link first. Then if it looks like the upper 4 link will go in. I"ll do the 4 link. But if just too much of a PITA, I'll do the radius arm and just attach the top to axle and then to the lower arm. The top would still have the adjusting capabilities.
Now with that said, I'm I wrong in thinking even if the upper links go in fine, what's wrong with building some tabs on the lower link just in case I want to disconnect the top shorter link at frame and pivot down to bottom link tab. Like the little drawing I made. Could even pre-make some shorter top links for this also. This way I could try out both on the street and trails.
Then again maybe I'm missing something. I think it would be great to take the same highways and trails in both 4 link and radius. Then I would have all kinds feed back on pros and cons on both suspensions regarding this truck on the same trails and roads.
Now don't throw in more work. I love fabricating more then riding, so I'm chomping at the bit to get started.
Most important to me to hear all of you guys concerning this.
Here is what Fred Williams of Petersen's 4Wheel has to say regarding radius arms.
Most fabricators we spoke with admitted that building a radius-arm suspension is the easiest route but their least favorite since it will inherently bind during articulation. However, this might actually be a bonus for a street-driven truck. The binding acts like a sway bar, and that's likely why Ford, Land Rover, and 80 Series Land Cruisers all used some form of radius arms. Another option is mixing a single upper or lower link with one radius arm to alleviate the binding, but it's not our favorite layout.
I have a whole folder on suspension systems and came across this. This is similar to what I envision for the radius arm. I could just build some tabs like I mentioned earlier. Those tabs might have to be put closer to the axle if the tabs conflict with articulation in the 4 link mode. If I do the 4 link/radius arm thing it would not take a long upper link to make the triangulation. Just a short stubby piece would do.
Here's the link.
http://www.wyomingkustomz.com/product/jeep-19972006-wrangler-tj-1013.cfm