Everything is fine!
I have the pushrods and rocker arms all re installed, then my torque wrench broke… seriously it broke at 20 ft lbs? What a pile of crap. I have 4 other torque wrenches, 2 huge ones 1/2 drive and 2 tiny 1/4” drive, inch pound ones that do not do 18-24 ft lbs (280 inch lbs)
So this am I am off to get a new torque wrench
The stock pushrods fit much better no clearance issues to rocker arm
I checked torque/ lifter Preload on a few cylinders. Pedestal Mount rockers so it goes like this:
Bring cyl 1 to the base circle of the cam (both valves closed, damper timing mark points to 0)
Finger tight rocker arm until zero Lash is achieved.
Now with torque wrench bring rocker to 18-24 ft lbs. I did 20.
It should take 1/4 to 1 full turn to hit torque. It did.
If it takes less you need shorter pushrods or pedestal shims. If it takes more then a full turn you need longer pushrods or remove material from bottom Of pedestal.
Big shock, with factory lifters, pushrods, rocker arms this valvetrain went perfectly. Each one 20 ft lbs took 1/2 turn of the Bolt.
This tells you proper lifter pre load is achieved and your pushrods are correct length
After this torque each of the 16 rockers to 24 ft lbs with cam on base circle for that cyl
Done
I worked my way through all 16 valves and rockers. 1/4 turn of the damper, follow the firing order and repeat on each cyl. I did it twice. And during final torque my wrench broke?!! Sheesh two cylinders left to check
So in 1 hour when harbor height opens I’m headed to get a new 3/8 torque wrench
I also cut open the oil filter and took a sample of the oil. All checks out… nothing but oil. Oil filters are thin metal, like pop can thin, I like this new cutter tool should be handy!
Also pulled the plugs, they look ok… but I’m replacing them anyways
Cleaned the snot out of the valvetrain and head. Cleaned up all
Sealant. Checked each valve stem seal, inspected every spring and retainer. Looks good
All 16 rocker arms and pedestals inspected and cleaned, re lubed
I found his factory pushrods and soaked them in oil last few days
Each rocker assembly and pushrod were carefully inspected, cleaned and re assembled carefully. Paying attention to the rotation of the pedestal mount to rocker arm and putting each pushrod back in the same orientation (you can tell which side was lifter and which was rocker arm)
With a valve at half lift all the angles look good and the sweep of the rocker tip on the valve stem looks good. I have lots of clearance between pushrod and rocker arm with valve fully open… not like before
I fully expect this to work
Now with what I have learned in the last few days it will be fun to convert one of these to roller tipped 1.6 or 1.7 rockers as with these stamped stock setup we are for sure leaving some performance on the table. The stock stamped rockers measure from 1.4-1.5 or so… not the 1.6 we were hoping for (cam is designed for)
Two options for running roller rockers on these pedestal Mount heads… okay well 3
Option 1: $500 set of rocker rockers made for pedestal Mount
Option 2: machine the heads to accept adjustable stud mount type rockers. Then you can run $150+ rollers of your choice
Option 3: conversion kit, crane cams used to make a kit allowing you to convert pedestals to studs… crane went out of business. Not sure if anyone else (trick flow) still makes similar? Ran out of time to continue research
Any one of these options you will need to shim the pedestals or adjust studs and likely need longer pushrods, you will have to check valve train geometry.
I ordered some tools that will make my life easier when it comes time to do this
Remember my sport trax has been running around for 20k miles now with pushrods hitting rocker arms, so I will have to fix that truck too
I’m putting engine back together this am with fingers crossed that I don’t still have a collapsed
Lifter… I doubt it as all pushrods were tight… they were Just striking the rocker arms
Where I stopped last night
4 rocker arms left to check… right now they are torqued to 20 ft lbs..
Crazy weekend my mother in
Law tore her acl (poor thing) wife spent much time getting her to er via ambulance
I have new valve cover and intake gaskets ready to go, should be running by mid morning… fingers crossed!
Oh and I re torqued both headers…
Man oh man with the valve covers off and rocker arms out of the way the header
Bolts are Easy to get at. Very helpful to have a topside creeper for these repairs
POS “old” 3/8 torque wrench is wall art now… along with some lightly used comp 6.3 pushrods