i just did a removable hard top conversion that came out great, but i dont know how to post pics on here.. anybody wanna help with that?
to start, if you peel back the interior roof liner, youll see that right around the interior light theres a main brace going up the pillars that support the front seatbelts. i made a cut perfectly even with that back of that to keep as much strength as possible.
as for the back, cut dead even 1" bellow the rear windows. that should leave you with exactly 2" if space between the outter quarter panel skin and the interior skin to fill. get a piece of 1"x2"x1" 16 or 18 gauge skin made up by a local shop and that should fit up tight to the outter skin making it easy to get a seamless weld on both sides to strengthen up the sides. then just cap it with the same material all the way around.
if you like message me and ill post a write up on my entire project along with pictures and ill detail as much as i can about what mistakes i made...