Project Double R... | Page 8 | Ford Explorer Forums - Serious Explorations

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Project Double R...

Yes I have a issues I can't stop messing with these Fords. This is my personal project, but not my first SAS Ranger project built one for buddy and he helped me. Which was my 2nd Ford SAS my first Ford SAS was my DD Project Merc (98 Mercury Mountaineer 5.0 V8). Already have about 20k miles on the Merc in little over a year.
Merc build thread here...
http://www.explorerforum.com/forums/showthread.php?t=303902

The first Ranger SAS was TNT here is pic...
00003_Capture_4.jpg


My new Ranger just picked up April 15th 92 Ranger 4.0L 4x4 bad tranny picked it up for $750. Truck has 159k and pretty rust free just a few spots here and there. Code name Rock Ranger otherwise know as Double R.
20120415_180945.jpg


20120415_163234.jpg


Already sold the 8.8 and bed off it. I will be keeping this one pretty simple very similar to TNT.
Things I will be doing...
Trussed Cherokee High pinion Dana 30/ Explorer disc brake 8.8 4.56 gears.
Flatbed
Exo cage
Bronco II tank
Chevy 63-64" leafs
Shorten wheel base to 110"
And a lot more. Should be starting this beast next week I hope. Depends how the new kitchen goes for the boss(my wife for those not married).

And for those wondering why the Dana 30 they are cheap and parts are easy to come by. Which is nice if you do need replacement parts. The Mercs D30 has held up to over 13 trails and 35s with beadlocks without breakage so I would say it is very good axle.
 



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Looks pretty nice so far. Any plans/thoughts toward add 'keying' to the brackets, to ensure it all gets lined up properly?

Are you planning to offer it pre-welded and unwelded?
 
















































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