So,
in the aftermath of this mad thrash
http://www.explorerforum.com/forums/showthread.php?t=242451&highlight=purple
While it was raining I decided to do some other little maintenance items to the truck, having it all apart--
One of them was installing some fancy battery post connectors. I powdercoated them red and black, installed them and all was good.
I had an 8:00 appointment to get the exhaust repaired-so I went out at 7:30 to head there. I turned the key and "click"
Call them to cancel--
I then spent the next 3 hours checking, re checking and replacing the post connectors again , with cheap direct connector ones just to make damm sure I was getting good juice.
Click. Evry thing I tried --click
OK, now, WTF---
I was finally able to get the starter out, and when connected directy to the battery it was dead. Can you believe it?
I couldn't.
For you not aware of the wiring on these starters, there are 2 large posts and one small one. The battery connects to one of the larger posts,where the current is carried to the other post byt the internal solenoid. From the other post to the starter motor there is a braided wire thingy--
When I touched the positive jumper to the braid, the startrer jumped to life
So, I took it all apart, twisted the braid tighter, bolted it back up and it is working for now. I know it is a matter of time, so I am going to be getting a new starter soon.
I called the muff shop back, they said be here at 3:30
I drove it to the muffler shop, they got the exhaust patched up and all seems well now.