Well, so I talked this over with my lovely bride.
Me" going to lower it back down"
Her" no, we have too much fun with it. I thought you liked it"
Me" Well, honey it has reached the point where we broke it. We need a big solid axle under there with a bit higher lift"
Her" Well, do what you have to do then"
Me" It would probably take a dana 60 or the like"
Her" ok, whatever this is beyond me"
You guys are great teachers. I think I 'm getting the hang of this stuff--
I had a very similar conversation with very similar results. Last time out I had to WOT an awful lot to break over plenty of points, as I only have a 2" lift. She didn't like all the banging and bouncing of WOT in the woods.
So I told her we needed to lift it to get it where she wouldn't be bouncing her head off the pillar every time we go out.
"Okay. Whatever. Just take good care of the Explorer." (It was her first car.)
Then I realized no point in lifting without a locker... but didn't want to invest in the TTB any further.
Me: "I think I should upgrade to a solid axle- the 34s are already at the limits of the front axle and lifting it without locking it would be stupid, but I don't want to waste money on a locker..."
Her: "If you think you can make it happen, do it... just do it right; no hacking things together."
More thought, more studying, more of everything...
Me: "If I get a D44 I'll need to replace the shafts with aftermarket shafts. That's $1100 on top of the $250 for the axle. Or I can spend $550 on a D60 and the stock shafts will hold up to the tires I want to run. I'll be SAVING money in the end."
Her: "If you have the money for it, okay. Just make sure this will be something you want to stick with."
She must have still been on cloud nine from getting her engagement ring. Either way, I didn't waste time- went the next day and picked up a kingpin D60.
Good luck in whatever happens with both of your rigs, man. I spent five years building on a Crown Victora station wagon (GT40P, T5, etc) and loved it, but there came a time when I had to just give it up because SO MUCH was going wrong (all window motors, door locks, hinges... just for starters) and I had other things I needed to handle in life.