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outside roll cage

Burns

Elite Explorer
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Joined
October 20, 2004
Messages
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City, State
Pulaski, TN
Year, Model & Trim Level
1991 Explorer/2002 F-250
i want to build a full outer outer skelton on my x. what should i use for yube in size.
 



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I guess you have go take into consideration on how close the tubes are to each other and how gusseted they are. But think 1 and 1/2" or 1 and 3/4' DOM tubing would be a good start'
 






Have you searched for this? You SURE you want an exterior cage? Alot of drawbacks to this, IMO
 






1.75 .120 wall
 






that tubing is going up thanks to that damn their buildling in China. What was a dollar somthing is now $3.80/ft.
 






yup and an exco cage requires about twice as much and still wont be 3/4 as strong as a good simple internal cage, not to mention all that added weight and the size of the truck gets bigger too. :P
 






oh and Shhhhhhh who do you think designs the elevators for those mega high rise buildings going up in China?
Yup I do.

Also most new mega towers are concrete construction thanks to steel prices and the advancements in concrete tech/strength. Still lots of steel rebar and girders though.
 






You aint seen nothing in China either, look at whats going up in UAE, Dubai......will DWARF Petronas towers, which currently hold all 3 records for worlds tallest. Burj, Dubai, look it up. ONe of my projects.
 






You gonna answer his question Jamie? :p

And why wouldn't you go exo. I know you love this subject! ;)
 






takes too much steel, adds to much weight, will never be as strong, you cannot take direct shots to the frame you have to go around the body, you MUST tie it into the body because otherwise the body will felx inside the cage, if you do damage a body panel, how are you going to replace it? It makes the truck too damn big to fit down the trail, AND they are ugly.

Now if you do something like RangerX did, thats another story. His is a partial exterior cage designed just to protect the driver in case of a roll, nice and simple, excellent design and execution.

However the same can be accomplished stayingf internal and if you keep it real close to the cab/gusset into the cab, body panel damage will be minimal anyways.

K hows that?

I have alot of opinions :P
 






so has anyone done an internal in there X?
 






daddy_ja said:
so has anyone done an internal in there X?
Yes. Only problem is most of the ones ive seen have been owned by Texans and for whatever reason the Texans on this site are bad about cutting their roofs off. :p Rick has a really nice cage setup w/ harnesses and racing seats and he still has a roof. There are a few others but i havent seen them in person.
 






Have you considered an inside cage or are you going for sure with exo-skeleton cage?
Good luck and post pics.
Don't do as I did and forget to cover up everything with some kind of protective cloth. when I started grinding on some tubes I wiped out the glass on my gauges, they were about 3' away and pitted bad. I had the window glass covered and forgot about the gauges.
 






there are lots of internal cage Rangers and Explorer's running around. Everything from gettting a simple Jeg's 6 point cage setup to completely custom caged trucks with little/no frame left.

Research.

If its not done right it can kill you, so its important to have the correct cage for the type of wheeling you plan to do, it is also important to use the correct materials, and the fabrication can make the difference between you walking away or not.
 






I am currently building a external cage and the amount of extra tube i had to buy was not worth it. should have saved up and had it don right by a fab shop. i took one meashurment at a time and notched and wealded it together my self. it is much cheaper this way but unless you have alot of free time and money, id say have it done profetionaly and save yourself the hassle. its true if you take all the angles and bring them in the will build it exactly the way you want it. i have found that it has been about three months and it is still not done. id say that exo will save some of the body panels and if you lay it on its side it maght hold the body together better, but you just cant beat how clean and like 410fortune said it dous ad size, but good luck!
 






410Fortune said:
there are lots of internal cage Rangers and Explorer's running around. Everything from gettting a simple Jeg's 6 point cage setup to completely custom caged trucks with little/no frame left.


Have you seen any of these 6 point jegs cages in rangers? I havnt seen any but have thought about ordering one cause they are cheaper then buying a bender. Just concerned they wont fit very tight and they will be to close to the head and cause more harm then good.
 






the only reason of doin this is that i need a little bit of protection because im finally lifted and on 33's. so i was lookin into a exo because i deal with spl and i dont want to mess with the inside of the cab. i think that is goin into the limits of the rules. also i like the look but i havent seen an exploer with it. as for knowin how much i need i dont know how to do that yey but ive seen some ideas on other suvs
 






Not an Explorer but a Cherokee with an exo. I agree with Jamie... way too heavy on an already heavy truck and too big for tight trails.

1600exocagejeep-med.jpg


16001exocagejeep-med.jpg
 






how does an exo cage on a cherokee work? they dont have frames but are unibodied.... i guess weld the tubes to the body underneath?
 



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jimabena74 said:
how does an exo cage on a cherokee work? they dont have frames but are unibodied.... i guess weld the tubes to the body underneath?
Was wondering that myself. But after looking at that first pic, it looks like they have a tube that runs along the rocker panels that act as a slider and that it turns in towards the front clip and most likely welded then turns into rear clip. Clip might not be the right word. Then the exo is welded to that. Just an idea.
 






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