Something w/ rabbits. 72.5 pages of BS | Page 59 | Ford Explorer Forums - Serious Explorations

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Something w/ rabbits. 72.5 pages of BS

So seeing as spring is just around the corner, I thought I'd start a thread on the future undertaking of swapping in the Dana 60.

The axle is from a 1986 "Fawwd" F-threee "fitty", sporting some kingpins and a whole lot of rust. I took this axle apart a few months ago (except stupid me didnt remove the pinion nut before breakdown :rolleyes:) and had it hot tanked. I wanted it sandblasted, but the machine shop owner smirked and said "naaah yo, that junx is too big for my blasting cabinet" .. okay except he didn't really say that cauz he's old and a really cool guy. ANyways *twirls blonde hair*, this is my plaannn:

- WMS-WMS this axle is just a bit over 69" wide so I'm going to cut the passenger's side down a few inches to match 'ye ol General Motors 14-bolt axle. So this is going to require custom axle shafts and I think I'm going to go Chromos and 35-spline outers off the bat from the most awesome guys at Complete Off Road.

- Drive flange or lockouts? They are about the same in price and its a dedicated trail rig so I'm leaning towards the drive flanges. Right now, the cheapest flanges I found are the Teraflexes at $180 for a pair. If anyone knows of a better deal, please let me know :D !!

- High-steer arms and a double-ended hydroponics goodness ("cylinder").

- Opposite-ended panhard bar! The idea is to mount the chassis end of the panhard on the passenger's side frame rail and the axle end on the driver's side. Doing so should allow a more simple and cleaner design since the axle-mount can be mounted on top of or near the differential housing, instead of a tower on the passenger's side (like in my current D44 setup). I also plan to boost the panhard as far up as possible to increase the roll center of the front suspension. Yeah the concept is a little strange but I'm hoping it'll work and won't have any issues (no drag-link to factor into the design). But if anyone knows of any problem running this config, please chime in!

*EDIT*
- Detoit Locker for the carrier. I'm please with how the Detroit in the 14-bolt has performed so I figured I'd run the same in the front. Of course 5.13s to match the 14-bolt.


So here's the little guy, he's been in this position for the past few months just collecting dust:

DSC000871.jpg
 



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Its Target special now simma down!! :p:
 



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Its Target special now simma down!! :p:
You sure you didn't get that at Gaymart with your "Gaydar Gun"??
Actually, that cross mount is made from recycled water bottle caps.
 


















TAW4324.jpg

:p:
 






























The thread title should be "Lots of BS and some fabrication!"

Starting to get a pretty gay in here, time for me to leave.







Jeff - :navajo:
 






i've said it before Iz ur nutz
and this buildup is awesome, also your welding beads look clean and real silky smooth stack of dimes very nice. very nice how much?
 












hijack.jpg


:p:
 












back on track....:rolleyes:

IZ is it basicly the same as the 2 piece s-cab ranger shafts?
 






back on track....:rolleyes:

IZ is it basicly the same as the 2 piece s-cab ranger shafts?
Its slightly different - from my undertanding, the Ranger's 2 piece is not a double cardan, I'm probably wrong though.

But now I'm debating whether or not to go with this S-10 driveshaft. I just dont like the combination of 1310 and 1330 U-joints. But ehh, I can always go with another driveshaft later.
 






I couldnt comprehend the bottom part of the chassis cauz there a bit too many things to consider - but some 1/2" conduit tubing from Home Depot (at $1.65 per 10 ft ) helped sort things out for mockup.

bottommockup3.jpg


bottommockup2.jpg


bottommockup1.jpg
 






Damn, IZ, how much is real tube over there? I just paid $1.38 for 1.5" .120 HREW!

But that does look sexay. Sorta reminds me of Charlotte and Wilbur.
 






Sweet go kart bro!
 



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AHaha sorry I made a mistake, its not $1.65/ft for conduit, its $1.65 for a 10 ft stick :)
I bought it in a bundle of 10, so like $17 for 100 ft of conduit.
 






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