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2002 Sport Trac SAS

2002 Explorer Sport Trac

Engine:
Stock 4.0
Taylor 8.8 MM Plug wires
Screamin Demon Coil
XCAL2 Tuned
Zabtek Cold Air intake
Random Tech "Y" pipe with custom FLowmaster exhaust. A few cats have been removed.

Transmission:
5R55E freshly rebuilt
1354 Borg Warner Electric Shift
Modified Superlift front driveshaft
Stock rear driveshaft

Front Axle:
89 Jeep Grand Wagoneer Dana 44 low pinion
ARB Air Locker
4:56 Ring & Pinion
Superior Chromo Axles
CTM U-joints
Steel braided 28” brakelines
Warn manual locking hubs
Parts Mike Highsteer arms with 1" spacers
Parts Mime highsterr knuckles
5/5.5 conversion kit

Rear Axle:
Explorer 8.8 31 spline
PowerTrax Locker
4:56 Ring & Pinion
SOA conversion
Wheel spacer/adapter for 5/5.5 bolt pattern

Suspension:
BDS front shocks
Rancho RS5000 rear shocks stock height
Custom made 7 pack Waggy leafs up front
Stock leafs out back

Tires and Rims:
35x17x12.5 BFG KM2
Eagle Alloys model 951 17x9


Body Mods:
3" Body lift (may come out soon to allow for more suspension lift)
Clear corner lens
Sylvania Silverstar 9007 headlight bulbs
Sylvania Silverstar 9005 foglight bulbs


Sound System:
Kenwood head unit
(4) 6x9 Ifiniti speakers
(2) 8” Kicker Subs in a custom figerglass enclosure behind the rear seats
Alpine 4 channel Amplifier
Cobra 75WXST CB

Here is my build thread, I will apologize now for the stupid questions you will read from me..

http://www.explorerforum.com/forums/showthread.php?t=237526


There are a bunch of interior mods i did but this a SAS registry..

First was the install of the crossmember:
SASpics024.jpg


Then followed alot of cutting and grinding to get here, where the rear leaf mounts were installed:
SAS_001.jpg


Then a little more progress:
SAS_005.jpg


Steering was a PITA. Here is my Gen1 and Gen2 Hybris steering linkage:
SAS_036.jpg


Here is the Rack and Pinion steering cooler re-used and mounted to my crossmember:
SAS_009.jpg


More progress:
SAS_044.jpg


SAS_045.jpg


All this work to get here:

Picture059.jpg


Picture062.jpg


Picture063.jpg


Picture079.jpg


Picture052.jpg


100_1992.jpg


100_3485.jpg


100_1993.jpg
 




parker-lee

New Member
Joined
April 20, 2015
Messages
2
Reaction score
0
City, State
washington
Year, Model & Trim Level
92 plus 95 ranger
What steering box did you use and how didicult was the mock up to instal it...
i think i have just about every thing else for my build figured out.... your build inspired me to buy my sport trac in the 1st place, and since i sold my 95 ranger on 37 inch mt/r's i have wanted another big small rig, some of my friends call mu sport track the "mega cab ranger" hahaha

i am starting my 02 sport trac build, 77 ford hp dana 44 with weld on wedges,in the prosses of marrowing it 5 inches, flat top lnuckles, high steer arms, chevy 1ton steering componets, wild horse 5.5 earky bronco progresive coils, custom radious arms, custom radious arm brackets, no ahocks yet, ford explorer 8.8, 5 on 4.5 to 4 on 5.5 wheel spacer-adapters, 37x12.5x17 bfg km2, 4:88 gears ordered this morning with master instal kits,
 




01STrunner

Staff member
Moderator
Elite Explorer
Joined
December 16, 2010
Messages
3,624
Reaction score
30
City, State
Greer, SC
Year, Model & Trim Level
2001 SAS'd Sport Trac
I can't remeber what box Chad used for his, but I ended up using a box from a 6.0 Powerstroke. I liked it because I knew when I eventually go to 1-tons, I'll have a steering box that will hold up. Plus I like the more turns lock to lock.
 




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