Something w/ rabbits. 72.5 pages of BS | Page 48 | Ford Explorer Forums - Serious Explorations

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Something w/ rabbits. 72.5 pages of BS

So seeing as spring is just around the corner, I thought I'd start a thread on the future undertaking of swapping in the Dana 60.

The axle is from a 1986 "Fawwd" F-threee "fitty", sporting some kingpins and a whole lot of rust. I took this axle apart a few months ago (except stupid me didnt remove the pinion nut before breakdown :rolleyes:) and had it hot tanked. I wanted it sandblasted, but the machine shop owner smirked and said "naaah yo, that junx is too big for my blasting cabinet" .. okay except he didn't really say that cauz he's old and a really cool guy. ANyways *twirls blonde hair*, this is my plaannn:

- WMS-WMS this axle is just a bit over 69" wide so I'm going to cut the passenger's side down a few inches to match 'ye ol General Motors 14-bolt axle. So this is going to require custom axle shafts and I think I'm going to go Chromos and 35-spline outers off the bat from the most awesome guys at Complete Off Road.

- Drive flange or lockouts? They are about the same in price and its a dedicated trail rig so I'm leaning towards the drive flanges. Right now, the cheapest flanges I found are the Teraflexes at $180 for a pair. If anyone knows of a better deal, please let me know :D !!

- High-steer arms and a double-ended hydroponics goodness ("cylinder").

- Opposite-ended panhard bar! The idea is to mount the chassis end of the panhard on the passenger's side frame rail and the axle end on the driver's side. Doing so should allow a more simple and cleaner design since the axle-mount can be mounted on top of or near the differential housing, instead of a tower on the passenger's side (like in my current D44 setup). I also plan to boost the panhard as far up as possible to increase the roll center of the front suspension. Yeah the concept is a little strange but I'm hoping it'll work and won't have any issues (no drag-link to factor into the design). But if anyone knows of any problem running this config, please chime in!

*EDIT*
- Detoit Locker for the carrier. I'm please with how the Detroit in the 14-bolt has performed so I figured I'd run the same in the front. Of course 5.13s to match the 14-bolt.


So here's the little guy, he's been in this position for the past few months just collecting dust:

DSC000871.jpg
 



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I always feel like somebody's watching me...
 






Rear whatever-you-want-to-call-it welded on with some tube :
cage_rear.jpg


Front top tuba:
cage_front_tube.jpg


EDIT -- and for the record, since it came up a few paqes ago, I just switched to another roll of MIG wire so this is the third roll.

Well here's the original so you all don't have to go back and find it like I did!
 






I even went to garage just to check and see if that thing is really there!
 












You mean a hotdog dog? :p:
 






Ha ha--:thumbsup:
Sheri said your rear whatever you want to call it mounted with tube, almost looks like a 2 headed long necked dachshund

Ha! Yeah it does!
 






Hey IZ, what's up with the rear glass? Not that I'm in a hurry:rolleyes:
 






I gotcha baby boy, I picked up the bike box yesterday. I still need to get some bubble wrap or whatever I'm going to wrap the glass with.
 






Some sort of a rear panhard mount chassis end:

rear_panhard22.jpg
 












Iz OMG, sweet set-up for the rear I can't wait for you to move out here;) can I be your welding buddy's??????
 






OMG Thanks you HB-ers!

We can be welding buddies but you'll be the one welding.. I'll be watching, learning and stuffing my pie hole with egg rolls (you buy! you buy!)
 






Thanks you HB-ers!

We can be welding buddies but you'll be the one welding.. I'll be watching, learning and stuffing my pie hole with Chocodiles & DP (you buy! you buy!)

Fixed it for you. You can't deny the official west coast food & drink of EF!
 






Ahaha well I've never had Chocodiles.
 






...There is a place that sells Lumpia just down the street from PaulB's shop...;)
 












...There is a place that sells Lumpia just down the street from PaulB's shop...;)
I'm there! I'm gonna need 50 of them things and a small bowl of sweet & sour sauce -- now I really want some lumpia!

Needs more triangulation and holes. Looks good IZ
Thanks Matt!
 









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Pulled out and dusted off ye ol' soldering station / desk thing for some MegaSquirt assembling.

soldering-station.jpg
 






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