Completed Project - Stic-o's 2nd gen. radius arm/coil SAS | Page 23 | Ford Explorer Forums

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Completed Project Stic-o's 2nd gen. radius arm/coil SAS

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FROADER said:
Does IT'S ON! mean it's going to be finished?

If we don't stand around and BS....It could be :D I have all the parts. Only thing I'm missing is brake lines. My only other issue would be the rear driveshaft :(
 



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means the light switch in the garage is going to be in the ON position.
 






Stic-o said:
Just got through a Frontier lift on for a buddy sometime this weekend too.

I don't think those frontier lifts are the "throw on type" :D "Its on" might mean the whole weekend is dedicated to making sure the frontier lift "is on"!!

Why are we flaming stic-o anyway? Seems like a nice enough guy...
 






Kirby N. said:
Why are we flaming stic-o anyway? Seems like a nice enough guy...
Sorry - FROADER told me to :rolleyes:

FROADER: IZ.. IZ.. dude.. dude I'm so high right now. Lets go flame Stic-O
IZwack: Yes mother
 






Kirby N. said:
I don't think those frontier lifts are the "throw on type" :D "Its on" might mean the whole weekend is dedicated to making sure the frontier lift "is on"!!

Why are we flaming stic-o anyway? Seems like a nice enough guy...


Looks like a no brainer kit to me :rolleyes: 2hrs tops ;) and that includes mounting the 33's :D

2005basic.jpg
 






Stic-o said:
Looks like a no brainer kit to me :rolleyes: 2hrs tops ;) and that includes mounting the 33's :D
I dunno, that looks kind of difficult. :confused: Not sure you'll be able to figure that all out. Maybe you should just come to the BBQ instead. :D
 






Went over and played with the truck a little tonight. Our pitman arm sits to far back, and with the steering in place it binds :( So we have two sulutions. 1. move the whole axle back. :eek: or 2. the easier, move the sterring box forward more. This should be pretty easy, just need to drill two new holes ;)
 






Stic-o said:
Went over and played with the truck a little tonight. Our pitman arm sits to far back, and with the steering in place it binds :( So we have two sulutions. 1. move the whole axle back. :eek: or 2. the easier, move the sterring box forward more. This should be pretty easy, just need to drill two new holes ;)

How about a shorter pitman arm? Seems like the 2x4 rangers etc. have a shorter pitman arm. Maybe thats not it, but I saw something with a shorter pitman arm. Maybe my jeep. I will look.
 






Kirby N. said:
How about a shorter pitman arm? Seems like the 2x4 rangers etc. have a shorter pitman arm. Maybe thats not it, but I saw something with a shorter pitman arm. Maybe my jeep. I will look.

if anything I need a longer pitman arm. We tried getting the pitman off both cases we have. That suckers not going anywhere! We broke two pullers, and started pressing in the case with a fork on one of them:eek: it's pretty easy to just move the box up. My only problem then will be the lower radiator hose :(
 






If the pitman arm is unwanted - slice the arm (with a grinder) in two-opposing places where it bolts to the steering gear box - that should get it off.
 






Stic-o said:
if anything I need a longer pitman arm. We tried getting the pitman off both cases we have. That suckers not going anywhere! We broke two pullers, and started pressing in the case with a fork on one of them:eek: it's pretty easy to just move the box up. My only problem then will be the lower radiator hose :(


you may wana put the puller back on spray some wd40 on the splines of the gera box and tighten it up then leave it sit for a awhile. Then come back and tighten some more and leave it sit some more. it should pop off after awhile ive had to do this several times
 












Jefe said:
Just squish it a little. Thats how mine and a few others 2nd gens are. :rolleyes:


Mine too, i've never had a problem with lack of flow and over heating.
 






For the pitman arm. Put the puller on it tighten it down. then heat the pitman arm with a MAPP gas torch for about 10 seconds then a good wack with a 3 pound sledge and it should fall right off. Thats how I got mine off.
 






Well got the steering box issue solved today. Moved it forward and changed the angle. :thumbsup: It's in the perfect spot now, and does not touch the radiator hose ;) Tommorow, we'll make the trac bar bracket, and drag link. Then we'll get the bucket welded back on and she should be on all 4's by tommorow night. :bounce:

after that is done, just got to weld the rear perchs, and see if I can get my d-shaft to work for now :( Then it's just the shocks and mounts,and running the new brake lines :D

I planed to get alot farther today, but lost a tire in my crap mobile :mad: and how to go throw a set of new tires on it. :banghead:
 












FROADER said:
Is it standing on it's own now?

:( No! :mad: next weekend really :(

The Frontier took a little longer then expected, and working on it in the middle of the driveway (vs. mine in the garage) in 105* really kinda get to you, after a few hours.

I did work on mine yesterday though. Got the draglink built, now just have to make the trac bar mount. I ran into another issue though. Using the over the knuckle steering, at lock the tie rod hits the lower track bar bolt. I will have to try to shorten the bolt...what I can :rolleyes: or run the steering back stops out farther on the knuckles. :(
 






Would you gain anything if you reversed the bolt so the nut is on the pinion side of the axle?
 






DB_1 said:
Would you gain anything if you reversed the bolt so the nut is on the pinion side of the axle?

hmmmm, good call, I could maybe even grind down the head a little :thumbsup:

I'll check that out.
 



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OK so here is the 05 Frontier 4x4 2.5" lift we did over the weekend.

Oh and my co-worker Gil :D

Before
front_before.jpg

rear_before.jpg



After
front_after.jpg

rear_after.jpg


Also went to 285/75/16 BFG A/T's ;)
 






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